INDEX G300

Large work area, three tool carriers working simultaneously, up to 16 productive axes: The INDEX G300 is an innovative turning/milling centre in a class of its own - especially when it comes to the efficient production of medium-sized workpieces with a high degree of complexity and variance.

Based on a rigid and vibration-damping machine bed in mineral-cast block construction and generously dimensioned linear guides in the X and Z axes, this series stands for modern mechanical engineering and therefore for excellent machining results with high productivity. Three tool carriers with a tool stock of up to 141 tools offer maximum flexibility for the complete machining of complex workpieces.

A total of up to 16 productive axes ensure convincing work results without exception.

The large work area, which is unique in this class, impresses with sophisticated equipment features that enable simultaneous machining with all three tool carriers without collisions. The smooth and steeply sloping stainless steel interior panelling ensures optimum chip fall. The chip conveyor can be mounted on the right or left, depending on customer requirements.

The INDEX G300 stands for the production of a wide range of products in many industries such as mechanical engineering, automotive and aerospace.

Machine concept

• Identical main and counter spindle with spindle passage Ø 102 mm
• Chuck up to maximum Ø 250 (Ø 315 mm)
• 3 tool carriers for up to 141 tools
• Powerful motorised milling spindle with proven Y/B quill kinematics for complex 5-axis milling operations (G320 version)
• Sophisticated work area concept for turning lengths of up to 1,400 mm and variable machining options
• High thermal and mechanical stability
• High dynamics (rapid traverse rates up to 50 m/min)
• Mechanical engineering "Made in Germany"

Best performance
The INDEX G300 turning/milling centre offers the best performance for customers in the mechanical engineering, automotive and aerospace industries with high availability and process reliability - the complete solution when it comes to high-performance machining of medium-sized workpieces.

Integrated automation solutions for flexible production
Integrated workpiece handling is available as an option. It can be used for loading and unloading as well as for the removal of remnants and is designed for parts weighing up to 20 kg and with a diameter of up to Ø 120 mm (shaft) or Ø 200 mm (flange). The handling unit is equipped with 2 or 3 CNC axes, which are operated via the machine control system. Further individual automation solutions, such as conveyor belts or robot handling with ancillary functions, can be integrated on a customised basis

Complete machining from the modular system
The modular system of this series offers a wide range of options. Up to 3 tool carriers can be integrated into the work area - all of which can be equipped with a Y-axis. The work area offers ample space for machining all types of workpieces. The work area can accommodate parts up to a length of 1,400 mm. The powerful main and counter spindles are designed for bar diameters up to Ø 102 mm and for chucked parts up to Ø 315 mm. Turret steady rests are available for machining long or shaft-shaped parts.

The INDEX G320 version is equipped with a powerful motorised milling spindle and is therefore able to perform 5-axis machining operations simultaneously. Great importance was attached to the ergonomic set-up and operating concept in the new development. All relevant components are easily accessible for operating and maintenance personnel. As an option, an integrated workpiece handling system tailored to the machining processes can be used to load and unload shaft or flange parts. The modular iXcenter robot cell is available for all machines in this series for the flexible feeding and removal of raw and finished parts.

iXpanel control system
The iXpanel operating concept opens up access to networked production.

With iXpanel, all relevant information for efficient production is available to the employee at all times directly at the G300 turning/milling centre. iXpanel is already included as standard and can be individually expanded. You can use iXpanel as you wish for your company organisation - Industry 4.0 made to measure.